B&R

B&R Automation Products
B&R Industrial Automation (an ABB company since 2017) is a global leader in high‑performance machine and factory automation, renowned for integrated, real‑time, and future‑proof solutions. Headquartered in Eggelsberg, Austria, B&R delivers a unified portfolio of controllers, I/O, motion control, HMI, safety, software, and IIoT—all engineered for precision, scalability, and seamless interoperability across packaging, plastics, printing, robotics, and discrete manufacturing.
Core Product Categories & Key Series
1. Control Systems (PLC & Industrial PCs)
B&R’s control platform is built for high‑speed, deterministic real‑time performance with zero maintenance.
X20 System (Modular PLC & I/O)
Ultra‑compact, fan‑less, battery‑free controllers (e.g., X20CP1586) with dual‑core processors, integrated POWERLINK, Ethernet, and USB.
Modular I/O with high‑density signal conditioning, hot‑swap capability, and SIL 3 safety integration.
High‑availability (HA) options without specialized hardware, ideal for critical machines.
X90 System (Decentralized, Cabinet‑Free Control)
IP69K‑rated, DNV‑certified controllers for mobile, marine, and harsh environments.
Integrated I/O, motion, and safety; supports CAN, POWERLINK, and wireless communication.
Automation PC (APC) & Panel PC
Rugged industrial PCs with Intel Atom/Core i processors for high‑performance control and visualization.
Panel PCs with IP65 front, multi‑touch displays, and Smart Display Link 4 for remote HMI.
2. Motion Control & Drives
B&R’s ACOPOS family sets the standard for high‑precision, multi‑axis motion control with integrated safety.
ACOPOS Multi (High‑Performance Servo Drives)
Modular, scalable drives for up to 128 axes; supports synchronous and asynchronous motors.
EtherCAT/POWERLINK connectivity, advanced closed‑loop control, and integrated STO (Safe Torque Off).
ACOPOS X2/X4 (Compact Low‑Voltage Drives)
ACOPOS X2: 48V drives for stepper/BLDC motors (up to 1kW), 2 axes per module (27.5mm width).
ACOPOS X4: For servo motors, 1–4 axes, embedded encoder support, and SafeMotion.
ACOPOS P3 (Decentralized Drives)
IP65/IP67 drives mounted directly on motors, eliminating cabinet space and cabling.
XTS (eXtended Transport System)
Linear motor transport system for flexible, high‑speed product handling; independent movers with precise positioning.
3. HMI & Operator Interfaces
Power Panel & Mobile Panel
High‑performance touch panels with multi‑touch, web‑based visualization (mapp View), and remote access.
Mobile Panel 7200: Ergonomic, lightweight handheld HMI for machine setup and maintenance.
Automation Panel
Displays for Box PCs or Panel PC expansion; wide screen sizes with IP65 protection.
4. Safety Automation
B&R leads in openSAFETY—the first open, real‑time safety protocol certified for SIL 3/PL e.
SafeLOGIC & SafeI/O
SIL 3‑certified safety controllers and I/O modules for safe motion, safe stop, and safe speed control.
openSAFETY
Seamless integration with POWERLINK/EtherCAT; no dedicated safety bus required.
5. Communication & Fieldbus
B&R supports all major industrial Ethernet and fieldbus protocols for full interoperability.
POWERLINK
Real‑time industrial Ethernet (100 Mbit/s, ±100 ns synchronization) for motion and control.
OPC UA over TSN, EtherCAT, PROFINET, Ethernet/IP, Modbus TCP
Native support for IIoT and multi‑vendor integration.
6. Software & Engineering Tools
Automation Studio
Unified engineering environment for PLC, motion, HMI, safety, and robotics programming.
IEC 61131‑3 support (LD, FBD, ST, IL, SFC) and integrated simulation.
mapp Technology
Pre‑built software modules (mapp Control, mapp Motion, mapp View) to reduce development time by up to 70%.
APROL Process Control
DCS‑level process automation for continuous and batch processes with historian, alarm, and audit trail.
7. Decentralized & Mobile Automation
X90 Mobile Controllers
IP69K, shock‑resistant controllers for construction, agriculture, and material handling machines.
Integrated CAN, J1939, and wireless communication for mobile equipment.
Key Advantages
Unified Integration: Single software (Automation Studio) and hardware platform for control, motion, safety, and HMI—no silos.
Real‑Time Performance: POWERLINK and openSAFETY deliver microsecond‑level determinism for high‑speed machines.
Zero Maintenance: Fan‑less, battery‑free designs with long‑term availability (10+ years).
Scalability: From compact X20 PLCs to large‑scale multi‑axis motion and process systems.
IIoT & Future‑Proof: Native OPC UA, TSN, and cloud connectivity for Industry 4.0 and digital twins.
Global Support: 200+ offices worldwide with local application and service teams.
Typical Applications
Packaging Machinery: High‑speed filling, wrapping, and labeling with XTS and ACOPOS motion.
Plastics & Rubber: Injection molding, extrusion, and blow molding with precise temperature and motion control.
Printing & Converting: Web handling, register control, and multi‑axis synchronization.
Robotics & Assembly: Collaborative robots, pick‑and‑place, and flexible manufacturing systems.
Mobile Machinery: Agricultural, construction, and material handling equipment with X90 controllers.
Process Automation: Food & beverage, pharmaceuticals, and specialty chemicals with APROL.